73 episodes
Working 80-Hour Weeks & Losing $400K: Kyle Zanetto & Luke Davies on Running a Profitable Building Company
27/07/2026 | 1h 14 mins.Send us Fan Mail
Kyle Zanetto lost close to $400,000 in a single year working eighty-hour weeks. Luke Davies sat $75,000 in overdraft with a maxed-out mortgage and had to sell his house. Both now run successful Tasmanian building companies — and together founded Future Builder to stop other builders repeating their mistakes.
The core of the conversation is what sits between a good builder and a profitable building business: markup versus margin, estimating bottlenecks, recovering overheads, and how business structure determines the numbers. As Luke puts it, if someone tells you what your markup should be, they don't know your business.
Kyle explains how a 30-point client questionnaire now filters roughly fifty leads down to two, and why that shift — not cost-cutting — is what protects quality.
They also walk through Future Builder itself: the asset library, the courses, the Monday masterminds, and Alfie, the AI business companion Luke has been building for nine months that runs a 104-point health check across six business pillars and connects to Xero.Â
The conversation moves into lean methodology on site, burnout and why builders won't ask for help, suicide in the industry, and what each of them would change in the NCC if given one shot.
EPISODE HIGHLIGHTS
How a builders markup can make or break a business — and the difference between markup and net profit
Kyle's 30-point client entry questionnaire: open-book negotiated tenders, 30% cash, and turning down 48 of 50 leads
Luke's approach to saying yes to the right job even when the schedule is full
Alfie, the AI business companion: business life stages from start-up to prime, the 104-point health check
Lean methodology on the building site — spaghetti maps, rework, and the triple hit to the bottom line
Burnout, self-awareness and hustle culture: the routines to business owners use to keep operating at high load
LEARN MORE
Future Builder: https://www.futurebuilder.co/
Zanetto Builders: https://www.zanettobuilders.com.au/
Davies Construction: https://www.daviesconstruction.com.au/
Sustainable Builders Alliance (SBA): https://www.thesba.com.au
BROUGHT TO YOU BY
Sustainable Builders Alliance (SBA): https://www.thesba.com.au
OptisealEp #66 Underinsured and Wide Open: The Insurances Builders Must Have with Daniel Webber
13/07/2026 | 1h 11 mins.Send us Fan Mail
Most builders are more exposed than they realise, and usually find out at the worst possible moment.Â
In this episode, Daniel Webber of Webber Insurance, a broker who specialises in complex construction risk, walks through the cover a builder actually needs and what each policy really does.
The core of the conversation is the essentials — home warranty, contract works material damage, and public liability — then the covers builders routinely underestimate: statutory liability, professional indemnity, cyber, and key-person. Daniel is direct about where the gaps sit and why assuming you're covered is an expensive habit.
It also digs into the traps: worker-to-worker claims where an injured sub's insurer comes after the builder, insuring the existing structure on renovations, and how blown-out project values or timelines can quietly void a claim. The throughline is simple — more insurance isn't always the answer, but understanding your cover, running an annual health check, and getting your subcontractor contracts right are non-negotiable.
EPISODE HIGHLIGHTS
The three core policies every residential builder needs — and what each actually covers
Why home warranty protects the homeowner, not the builder, and how your limit is tied to your finances
Worker-to-worker claims: how an injured subcontractor's insurer comes after the builder
Statutory liability, and why public liability won't cover SafeWork fines or investigations
Professional indemnity for builders — and the "design and construct" element people miss
Insuring the existing structure on renovations, and the home-insurance chat to have with clients
Why fixing your subcontractor contracts is the single biggest risk lever a builder has
LEARN MORE
Webber Insurance: https://www.webberinsurance.com.au
Sustainable Builders Alliance (SBA): https://www.thesba.com.au
BROUGHT TO YOU BY
The Sustainable Builders Alliance
OptisealEp #65 Solving Construction's Skills Shortage: Apprenticeships & Workforce Development with Ben Bardon
29/06/2026 | 54 mins.Send us Fan Mail
In this episode, Ben Bardon, CEO of the National Australian Apprenticeships Association (NAAA), shares his journey from working as a painter and decorator to becoming one of Australia's leading voices on apprenticeships, skills development, and workforce planning. The conversation explores the challenges facing the construction industry, including labour shortages, apprenticeship completion rates, skills pathways, and the growing demand for qualified tradespeople needed to meet Australia's housing and infrastructure targets.Â
The discussion dives into the realities of the apprenticeship system, examining how young people enter the trades, the role of schools and vocational education, and the barriers preventing more Australians from pursuing construction careers. Ben also unpacks the impact of migration, government incentives, workforce participation, and industry culture, while highlighting practical solutions to improve apprenticeship outcomes, attract more women into the trades, and build a stronger, more sustainable construction workforce for the future.
EPISODE HIGHLIGHTS
 Ben's journey from tradesperson and educator to CEO of the National Australian Apprenticeships AssociationÂ
 The state of apprenticeships and workforce shortages in the Australian construction industryÂ
 Why apprenticeship commencements and completions are struggling to keep pace with demandÂ
 School pathways, vocational education, and helping young people discover careers in the tradesÂ
 The role of migration, government incentives, and workforce planning in addressing skills shortagesÂ
 Supporting apprentices through training, mentoring, and industry pathwaysÂ
 Increasing female participation and creating more inclusive construction workplacesÂ
 The future of Australia's construction workforce and the challenge of delivering enough skilled tradespeople
LEARN MORE
NAAA: https://www.naaa.com.au/about-us
Sustainable Builders Alliance (SBA): https://www.thesba.com.au
BROUGHT TO YOU BY
The Sustainable Builders Alliance
OptisealEp #64 Raising the Standard: Sustainable Design and the Future of Australian Housing with Candice Halliday
15/06/2026 | 59 mins.Send us Fan Mail
In this episode, Candice Halliday from CNA Design Studio shares her journey from founding a successful architecture practice to becoming a leading voice for emerging professionals within the Australian architecture industry. As the incoming president of Imagine at the Australian Institute of Architects, Candice discusses the importance of collaboration, sustainable design, and creating healthier, higher-performing buildings that meet the challenges of a changing climate.Â
The conversation explores the role of Passive House principles, building performance, retrofit design, and the future of sustainable construction in Australia. Candice shares insights from the Thrive Passive House Conference, discusses the need for better building quality and public education, and explains why architects, builders, policymakers, and industry organisations must work together to drive meaningful change. We also dive into adaptive reuse, reducing embodied carbon, improving building standards, and how emerging technologies and AI could help shape the future of architecture and construction.
EPISODE HIGHLIGHTS
 Candice's journey from sole practitioner to founder of a growing architecture practiceÂ
 Lessons and insights from the Thrive Passive House ConferenceÂ
 Passive House principles and improving building performance in AustraliaÂ
 Building healthier, more energy-efficient homes through better designÂ
 Retrofit strategies, adaptive reuse, and reducing embodied carbonÂ
 The future of sustainable architecture and the role of the NCCÂ
 Why collaboration between architects, builders, and industry bodies mattersÂ
 AI, innovation, and emerging opportunities for the next generation of architects
LEARN MORE
CNA Design Studio: https://www.cnadesignstudio.com/
Sustainable Builders Alliance (SBA): https://www.thesba.com.au
BROUGHT TO YOU BY
The Sustainable Builders Alliance
OptisealEp #63 Bridging the Gap: Overcoming Australia's Home Performance Crisis with Ben Walsham
01/06/2026 | 1h 12 mins.Send us Fan Mail
In this episode, Ben Walsham from Arkata shares his journey from studying as an architect to becoming a certified energy assessor, and how witnessing underperforming, single-glazed luxury developments drove him to step away from traditional volume building to tackle Australia's home performance crisis. The conversation explores how a simple shift in mindset, moving away from added R-values and looking at total U-values instead, can completely reframe how architects and homeowners understand heat loss and window budgets.
The conversation digs deep into the realities of modern construction, bridging the gap between design theory and actual on-site sequencing. Ben explains how Arkata utilises early-stage thermal modelling and a unique "value engineering for performance" dashboard to eliminate weeks of frustrating coordination, helping clients optimise their designs before town planning approval. We also dive into the future of the industry, unpacking the upcoming 2029 code changes, the rise of AI-powered compliance tools like NatHERS Hero, and why mandatory energy disclosure at the point of sale is the ultimate financial catalyst needed to transform Australia’s housing market.
EPISODE HIGHLIGHTS
Ben’s origin story: from volume builder graduate architect to sustainability consultantÂ
The reality gap: how architecture curriculum falls short on contract admin and buildabilityÂ
Reframing metrics: why added R-values mislead the industry and how U-values expose glass as the weakest linkÂ
Value engineering for performance: using upfront dashboards to balance budgets and hit 8+ star ratingsÂ
The 2029 code roadmap: AI-powered software, NatHERS Hero, and scaling efficiency to 200,000 homes a yearÂ
As-built verification: the transition toward airtightness testing and closing the performance gapÂ
Mandatory energy disclosure: how banks, ESG ratings, and point-of-sale reporting will drive the retrofit economyÂ
Quick-fire round: passive house vs. solar design, SIPS alternative construction, and a surprising love for death metal
LEARN MORE
Arkata: https://arkata.com/ Â
Sustainable Builders Alliance (SBA): https://www.thesba.com.au
BROUGHT TO YOU BY
The Sustainable Builders Yak Podcast
Optiseal
More Arts podcasts
Trending Arts podcasts
About Sustainable Builders Yak
For Australian construction professionals building high-performing, sustainable homes and homeowners looking to create their own sustainable, high-performing home.
Podcast websiteListen to Sustainable Builders Yak, The Book Club and many other podcasts from around the world with the radio.net app

Get the free radio.net app
- Stations and podcasts to bookmark
- Stream via Wi-Fi or Bluetooth
- Supports Carplay & Android Auto
- Many other app features
Get the free radio.net app
- Stations and podcasts to bookmark
- Stream via Wi-Fi or Bluetooth
- Supports Carplay & Android Auto
- Many other app features


Sustainable Builders Yak
Scan code,
download the app,
start listening.
download the app,
start listening.




















